Building a Custom Foot Pedal Controller for the Boss RC-202 Loop Station [Part 1 of 2]

Posted on Saturday April 25th, 2020

I recently bought a Boss RC-202 Loop Station, it's got two stereo tracks in a compact "desktop" form-factor, among many other nice features. The RC-202 is the smaller brother of the flagship RC-505 5-track looper from Boss, and shares many of the flagship features available in the RC-505.

I'm upgrading from a Boss RC-30, which has mostly the same looper capabilities (2 stereo tracks, same recording time, same bitrate) in a floor/stompbox form-factor, with the exception of MIDI connectivity and some new effects available in the RC-202.

MIDI support was main reason for the upgrade, because it allows me to sync the looper to my ever-growing array of digital toys. My setup has been growing from a simple guitar-and-effects rig to a more integrated station centered around the Novation Circuit synth as the brain for the DAW-less setup.

The Requirements

The RC-202 is a desktop loop station, which means that it's designed to be operated with your fingers, allowing for a much finer control than a simple two-pedal stompbox. However, I still need to be able to control some basic functions of the looper through a foot controller, to be able to use it while playing the guitar or any other instrument that requires both of my hands.

Luckily, the RC-202 supports external controls, but it's (artificially) limited in those. It supports 7 "switches" that can be assigned to one of 35 predefined functions, for example "Function #1: Switches track 1 between record/play", "Function #6: Clears track 2", and so on. However, there's a catch since the 7 "switches" are not all equal:

  • 2 of them are for an external dual footswitch, such as the Boss FS-6, connected through a 1/4" TRS jack (CTL1+CTL2 input).
  • 5 of them are for special MIDI Control Change (CC) messages that can be received through the MIDI IN connector and are fixed to CC 80 thru CC 84.

This means that by using a MIDI Foot Controller by itself we can only use 5 switches and assign them to 5 functions. If we'd wanted to assign 7 different controls, we would need to plug in a 5-switch controller through MIDI IN and a 2-switch external pedal through the CTL1+CTL2 TRS input.

Note: there's an 8th external control that can be mapped for an Expression Pedal (ex. Boss EV-30) to control things such as track volume or effect levels. However, there's only one input to connect either (a) 2 switches CTL1+CTL2 or (b) an EXP pedal. This is why I'm not considering it as an option, since I prefer two "buttons" than 1 "knob". If I require any fine tuning of some parameter, I prefer to do it by hand directly on the RC-202.

The complete list of assignments and functions is available in the Boss RC-202 Parameter Guide (EN).

The Options

There are many commercially available products that could work with the RC-202 with some limitations, but I have not been able to find a solution that does exactly what I have in mind.

I need to find a MIDI Foot Controller that has at least 5 foot switches and that allows for those switches to be mapped to the special MIDI CC messages numbers 80-84. I also need to balance between finding a compact solution, but that will also allow for future growth (in case I ever decide to upgrade to the RC-505).

Here are some of the options that I've thought of, in no particular order:

A. Behringer FCB 1010

This is probably the most popular foot controller at the time. It's a monster MIDI foot controller with a metal chasis that has 12 foot switches, 2 expression pedals, and some other configurable features. The device itself is pretty simple and it's possible to replace the chip inside of it to use a custom firmware to expand the factory capabilities of the device, such as the EurekaPROM fimrware, the UnO firmware or the UnO FCB505 firmware specifically made for the RC-505 loop station.

This controller can easily be found new from ~$180 USD, which is not actually cheap, but much much cheaper than its competition, making it the most popular controller in the market for this use case.

  • Pros: easily available, excellent build quality, 12 switches, lots of information available, has MIDI Thru.
  • Cons: too big at ~70cm wide, requires a firmware upgrade to solve some issues.

Behringer FCB 1010 MIDI Foot Controller

B. Behringer FCB 1010 "Short Mod"

There are many published modifications with full instructions in the internet, and one of those is the "short mod" or "cutdown mod". By doing this mod, you physically cut the right-most part of the pedal and remove the 2 expression pedals, keeping only the 12 foot switches.

  • Pros: same as above, but in a smaller package at ~50cm wide.
  • Cons: you lose your warranty and the power regulator must be relocated outside of the controller.

Behringer FCB 1010 MIDI Foot Controller Short Mod

C. Korg EC-5

This is a much simpler, dumber and cheaper pedal than can be bought new for ~$90 USD. It's actually a plastic board of 5 foot switches directly wired to a 6-pin DIN output and it's specifically made for some Korg arranger keyboards, so the actual logic of the switches is built on the keyboard itself. This pedal could be used as the starting point for a custom project, in which I could hook-up an Arduino board to "read" from the mechanical foot switches and then generate and output a valid MIDI message signal through a custom adapter.

  • Pros: very cheap and small, with the right amount of switches.
  • Cons: made of plastic, requires an external custom adaptor

Korg EC-5 External Controller

D. Roland GFC-50 / Boss FC-50

A pedal from the 90's, built like a tank, which has the classic Boss footswitches that I'm used to. Since it's a very old product, I have not been able to find a single resource online and the manuals might be lost to history. The product archive website does not have any kind of manuals or documentation, so I'm not sure if it's even configurable, or what are its actual capabilities. However, from some pictures online it appears to have just the right amount of pedals, in a manageable size (the website lists it as ~42 cm wide).

  • Pros: Boss' exceptional build quality, good size, MIDI enabled
  • Cons: it's a very old model from the 1990s, only available second-hand, actual capabilities unknown.

Roland GFC-50 / Boss FC-50 MIDI Foot Controller

E. Roland FC-300

Roland's current flagship to control many of their MIDI-based effects processors and synthetizers. It's feature packed, highly configurable but at a price point of $500 USD it's definitely out of my budget. It costs way more than the actual looper.

  • Pros: very nice build quality, durable, highly configurable
  • Cons: too big, too expensive.

Roland FC-300 MIDI Foot Controller

F. Roland FC-200

The previous version of the current FC-300, it's highly configurable with more foot switches than the current FC-300, which I like. This controller has been discontinued, but many units are available second hand. However, even buying it used is a more expensive FCB1010, while having pretty much the same functionality.

  • Pros: nice build quality, good number of switches, MIDI enabled
  • Cons: discontinued, too big, and only available second-hand but still expensive

Roland FC-200 MIDI Foot Controller

The Custom Solution

Of the options above, I'd be more inclined to get a FCB 1010 and do the short mod, but it requires to purchase $180 USD of gear only to open it up and hacksaw it in half, and it would still not be exactly what I'm looking for.

What I've decided instead is to start a new project and build a custom controller. This way I can build it exactly as I want it, reuse some parts and gear that I already have, and learn in the process. I'm not sure if this will be cheaper than the modded FCB1010, but I'm certain it will be much more complicated and rewarding.

My main idea is to split the controller in two components:

  • Pedalboard: The mechanical/physical footswitches.
  • Bridge Contoller: A microcontroller reading any type of switch as inputs, and outputting standard MIDI messages or controlling a pair of relays.

Custom Pedalboard Design Blueprint

The Bridge Controller

All of the interesting bits of wiring, electronics and programming will be contained in the Bridge Controller (the name I'm giving to the main control unit), while keeping the pedals as simple and dumb as possible. The idea is to make this unit very flexible to be able to use it as a generic "mechanical-switch-to-MIDI" bridge. This way I will have complete control over the programming, presets, functionality, and anything else really.

For the inputs, I'm planning on having 6 TRS jacks, where each TRS cable can handle 2 switches. This will allow me to hook-up as many as 12 footswitches if needed.

For the outputs, it will have:

  • MIDI OUT, to send MIDI messages to compatible devices
  • MIDI IN, to perform a soft thru function and pass through messages to the MIDI OUT, this will allow to daisy chain this controller in a more complex arrangement.
  • 2 mechanical relays to simulate a footswitch when connecting to devices that do not support MIDI. These outputs could go into an amplifier channel switch jack or into a pedal's CTL1+CTL2 type of connectors.

To use this with the RC-202 I will be using 3 double footswitches using the first 3 TRS inputs, for a total of 6 buttons. Of those, 4 switches will communicate via MIDI CC messages through the MIDI Out connector, while the remaining 2 switches will be connected to the CTL1+CTL2 input and will be simulated with the 2 relays in the Bridge Controller.

The Foot Switches

I have a couple of Boss FS-7 dual footswitches that I really like but I'm not longer using since I simplified my setup. The Boss FS-7 packs two footswitches in a small package measuring approximately 6x12cm. Also, unlike the bigger Boss FS-6, the FS-7 does not require batteries when operating as a simple momentary switch.

The build quality of the FS-7 is excellent as expected from Boss, and they're easy to find on stores everywhere, with a price ranging from $50 to $70 USD. This is definitely not the cheapest option at $25 to $35 USD per footswitch, specially when compared to the FCB1010 which has 12 footswitches for $180 USD, at ~$15 USD per footswitch. Still, I already have 2 of them so I only need to buy one more FS-7.

The good thing about this design is that I can add more footswitches as needed, and any kind of switch will do; be it a footswitch, a simple sustain pedal, a Korg EC-5, etc. Also, I can easily disassemble the pedalboard in case I need to use my FS-7s in other place.

I've drawn a mockup based on my real measurements of the FS-7, and it fits 6 pedals in a 24cm wide x 15cm deep board, while still being very usable.

Custom Pedalboard Design Blueprint

Read the next part: Designing the Electronic Circuit


UPDATE: I never got around to building this project, instead I bought a Nektar Pacer MIDI Foot Controller which has pretty much all the functionality that I was planning for this build. You can read more about it here.



Using a Novation Circuit with the Launchkey Mini Mk3 keyboard controller

Posted on Sunday February 2nd, 2020

Novation has recently launched an updated version of their Launchkey Mini (Mk3) MIDI keyboard controller and it seemed like an excellent companion to the Novation Circuit groovebox I already owned.

The Launchkey Mini Mk3 is reasonably priced, it's from the same maker as the Circuit, and they look very good together: both of them are exactly the same height and are made of the same materials.

My goal was to use both devices side by side, using the Circuit's controls to arrange and manipulate the sound, while using the Launchkey to play the actual notes. That means I don't need to map each and every control of the Circuit into the Launchkey, since I'm using the Launchkey mostly to have a "regular" keyboard to play on (as well as using the arpeggiator functionality), while using the Circuit to control the sound of each patch, the session and the mixer.

The Setup

I'm running the most recent firmware on both devices:

  • Circuit: v1.8
  • Launchkey Mini Mk3: v1.01

There are two ways to connect the devices: (i) using MIDI cables for a hardware-only setup, or (ii) using an intermediary computer as an USB MIDI host.

The Launchkey only has a MIDI Out connector for hardware setups, but it appears to also support MIDI In when using it through USB.

Make sure that the Circuit has the correct settings, refer to this cheatsheet by /u/kikomn. Turn on the Circuit holding the Shift button to access the settings menu, and save the settings by pressing Play.

Hardware only with MIDI

As MIDI devices have been shrinking in size, a new MIDI plug standard has been developed around a common 1/8" (3.5mm) TRS connector (think headphones), this means that in order to connect with regular MIDI devices an adaptor is required. Also, there are 2 variations of this new plug: Type A and Type B. And both look exactly the same.

The Circuit includes 2 TRS-to-DIN breakout adaptors, and being a slightly older device, it uses Type B. The Launchkey Mini does not include any breakout adaptors, but it uses Type A.

This means I was not able to use the 2 adaptors included in the Circuit to connect it to the Launchkey, since they require different types on each end. Instead, I ordered a Type A breakout cable from Amazon, and I used one Type B adaptor from the Circuit with a regular MIDI cable.

In other words, the required chain would be:

Circuit MIDI In <-> Type B TRS MIDI adaptor <-> Standard MIDI cable <-> Type A TRS MIDI adaptor <-> Launchkey Mini Mk3 MIDI Out

However, what I ended up doing was purchasing a 3.5mm TRS cable (standard audio "AUX" cable), which I then cut in half, rewired 2 cables and soldered everything back again. It's a super simple soldering project that shouldn't take you more than a few minutes, just make sure to verify the connections with a multimeter. The end result is a much smaller cable that doesn't need any adaptors.

Here's a great post by Eric Skogen that has all the schematics you would need and a more detailed explanation of the "Mini MIDI" standard, but in summary, you have to identify the Tip and Ring cables and switch them up.

Software based (USB Host)

Another option is to use a computer as a MIDI Host to link between different MIDI devices and route their signals to each other.

On macOS Catalina (10.15) I'm using a small application called MIDIRouter. The app has a dependency on the portmidi library; it won't run without it, but it won't tell you if you don't have it. If you already have brew, you can install the dependency by typing brew install portmidi into your terminal.

MIDIRouter is as simple as it gets. Make sure to keep your computer awake with the app running, and then just configure it to:

  • MIDI In: Launchkey Mini
  • MIDI Out: Circuit

Layouts for Launchkey (Custom Modes)

The Circuit has a very simple MIDI interface:

  • Synth 1 is on Channel 1
  • Synth 2 is on Channel 2
  • Drums are on Channel 10, specifically:
    • Drum 1: 60 (C3)
    • Drum 2: 62 (D3)
    • Drum 3: 64 (E3)
    • Drum 4: 65 (F3)

The Circuit only supports 4 different drum samples, but the Launchkey has 16 pads (2 rows, 8 columns). I repeated each drum 4 times in a mirrored pattern for "better" finger-drumming.

Custom Mode for Launchkey with Circuit

Other than that, I didn't mess with the pots since I'm not planning on using them on the Launchkey. The Circuit has encoders while the Launchkey has pots, and that makes for a weird mapping. I'm not sure if the Launchkey Mini Mk3 supports linking PGM parameters to the pads, but if it did it'd allow for some sweet configurations.

General Notes

Scales

Remember to change scale mode in the Circuit to chromatic (bottom right) to be able to use the keyboard properly, selecting any other scale will make you keyboard play the closest note in the scale (ie. in a C major scale, pressing the C key on the Launchkey will play a C note as expected, but pressing the C# key will also play a C note). I guess this would make it easier to "improvise" by mashing the keyboard carelessly when using a scale?

MIDI Channel Control

To switch between the Synth 1 and Synth 2, you have to change the MIDI channel in the Launchkey, this is done by pressing both the Shift and Transpose buttons on the Launchkey and then selecting the channel with the pads:

  • MIDI Channel 1 = Circuit's Synth 1 = top row leftmost pad on the Launchkey
  • MIDI Channel 2 = Circuit's Synth 2 = top row, second pad left-to-right on the Launchkey

I would love it if it'd be possible to program the Launchkey to use the bottom row of the pads to select and display the current MIDI channel, from 1 to 8. Maybe using PGM parameters in a future update?

Tempo

If you want to properly use the arp functions in the Launchkey, it must be synced to the Circuit's master tempo.

There are 3 options that I've though of, but I have not tried them all yet. More testing is required and I will update this post onxe I have some results.

  1. Use the Launchkey as the tempo master. Turn off the Circuit's MIDI Clock Tx while keeping the MIDI Clock Rx turned on. Adjust the tempo in the Launchkey and the Circuit should sync to it. The Tempo button in the Circuit should display the current tempo
  2. When using the USB Host connectivity, the Launchkey appears to have a MIDI In port, which should enable the Circuit to act as a tempo master (MIDI Clock Tx on, MIDI Clock Rx off).
  3. Setup both tempos manually. Turn off both the MIDI Clock Rx and MIDI Clock Txon the Circuit's setting to prevent them from being overridden by the Launchkey internal tempo, or viceversa. Good luck.

Macro Controls

Macro controls (the 8 encoders in the Circuit) are funky when mapped to the Launchkey's pots. I've never liked mixing encoders (infinite revolutions) with potentiometers (limited turning), so I prefer not to use them at the moment.

Record & Play

The Record and Play buttons on the Launchkey do nothing. You have to use the Circuit's.

Pitch Bend and Modulation

I have not been able to use the sustain and modulation touch bands on the Launchkey, it appears that the Circuit does not support pitch and modulation controls at all.

Sustain Pedal

I have not tested using a sustain pedal. I probably won't anytime soon, since I would mostly be using the setup for bass lines and arp chords.

References